Case study · CCTV

Early warning for battery fires

Lithium-ion batteries hidden in waste can start fires that smoke detectors miss. Thermal cameras now watch Derwen’s processing area and raise the alarm before anything ignites.

Client
Derwen Group · since 2009
Sector
Waste management · Recycling & aggregates
Location
South Wales
Services
CCTV
Derwen Group, South Wales
2-tier

alerts: early warning and urgent

24/7

site staff in hours, PC1 out of hours

Since 2009

a PC1 client for more than 15 years

The challenge

Fires that start deep in the pile.

Lithium-ion batteries in waste transfer stations can ignite without oxygen. In dusty, debris-heavy buildings, standard suppression systems and ceiling smoke detectors often fail or react too late.

Heat also builds up inside waste piles over time. As a precaution, Derwen turned piles over by hand, which was slow and expensive.

What we did

What we put in place.

Thermal coverage

Thermal cameras across a large part of the processing area, measuring temperature continuously.

AI analytics

Software that spots small temperature changes and how quickly they are rising.

Two-tier early warning

Separate early-warning and urgent alerts for pre-combustion temperatures and sudden heat spikes.

Out-of-hours monitoring

Alerts go to site staff during the day; PC1 monitors outside working hours.

Joined to the existing CCTV

Staff can click any area of the picture to see its exact temperature.

The outcome

What changed.

  1. Continuous watch on high-risk areas

    Accurate temperature surveillance, day and night.

  2. Works on a busy site

    Detection allows for moving vehicles and machinery, so it stays reliable during operations.

  3. Insurance requirements met

    The system helps Derwen meet its insurer’s fire-safety requirements.

  4. Less manual pile turning

    Fewer precautionary turns saves time and money.

Kit & technology

Built with.

  • Thermal cameras
  • AI temperature analytics
  • Early fire detection
  • CCTV integration
  • Out-of-hours alerting

Free site survey

Got a site problem cameras could solve?

Tell us what you need. A senior engineer replies within one working day with a written plan and fixed pricing. Or call 01792 580 540.

  • Reply within one working day
  • Fixed prices, in writing
  • A senior engineer, not a salesperson
Book a site survey

Or call the team directly

01792 580 540