WD Lewis ltd.

Site security and IT infrastructure

The intelligent IP CCTV and upgraded IT infrastructure delivered by PC1 has provided WDL with a robust, flexible, and future-proof system

About WDL

WDL Concrete is a leading UK manufacturer of high-quality concrete products and a specialist in groundworks contracting. With a strong focus on reliability and excellence in both manufacturing and construction, WDL has built a solid reputation in the industry. Their wide range of services includes everything from concrete manufacturing to on-site groundworks for major projects. To maintain smooth and secure operations, WDL relies on cutting-edge technology across their production facilities and remote locations.

Services used:

IT Support

Specialist CCTV

WDL Concrete Logo

Industry: Industrial Manufacturing

Location: Aberdare, South Wales

Client since: 2008

The Obstacle

Initially, WDL installed a CCTV system in 2008 to ensure security at their production site. At the time, they chose PC1 to install Axis cameras due to their reputation for being the most advanced on the market. Over the years, the number of cameras on-site grew to over 30, as the company expanded and its security needs increased. By 2024, a handful of the older cameras needed upgrading, showing testament to the longevity of the cameras.

WDL’s needs had also evolved beyond simple site security. They now required a more intelligent and integrated surveillance solution that could serve multiple users simultaneously, monitor specific manufacturing processes, and meet the technical demands of a modern, expanding company. Additionally, the site’s infrastructure had to handle complex networking requirements, including building-to-building fibre connections, VLAN management, and reliable WiFi coverage in areas with no mobile signal. Ensuring data security and system stability, especially with remote workers and off-site backups, was also crucial for WDL’s continued growth.

WDL Concrete products

The Solution

PC1 stepped in to deliver a comprehensive solution, upgrading WDL’s CCTV system and enhancing their IT infrastructure. The updated system features advanced Axis cameras, including specialist views to monitor specific production lines. These cameras now play a crucial role in monitoring the block lines, enabling real-time observation and intervention when issues arise during manufacturing. Additionally, the inclusion of Lightfinder 2 technology allows for high-quality monitoring in near-total darkness, particularly useful in WDL’s dark curing rooms.

The CCTV system is designed to integrate seamlessly with WDL’s on-site Active Directory, ensuring that different user groups have tailored access permissions based on their roles. This compliance-focused setup offers flexibility and security, allowing multiple users to access live monitoring and recording simultaneously without compromising system integrity.

PC1 also overhauled WDL’s networking infrastructure. This included installing building-to-building fibre connections and implementing VLAN configurations to manage users, guests, and plant systems efficiently. State-of-the-art Juniper firewalls were deployed to provide leased line connectivity, ensuring continuous service. One key challenge was addressing the lack of mobile signal at the site. PC1 solved this by creating a stable WiFi network that enabled WiFi calling, ensuring reliable communication across the site.

In addition to the CCTV and networking enhancements, PC1 manages the full IT stack for WDL. This includes patch management for servers, workstations, and laptops, as well as antivirus and Endpoint Detection and Response (EDR) for comprehensive security. A full disaster recovery system secures WDL’s data off-site for seven years, ensuring business continuity. PC1 also backs up critical laptops to the cloud for remote workers, adding an extra layer of security for off-site operations.

Beyond the infrastructure, PC1 supports WDL by building and maintaining their websites, as well as those of their subsidiaries. These websites are patched regularly and hosted in a secure data centre, ensuring they remain safe and operational at all times.

axis camera p1388-le

The Results

The intelligent IP CCTV and upgraded IT infrastructure delivered by PC1 has provided WDL with a robust, flexible, and future-proof system. The CCTV system now not only ensures site security but also supports manufacturing operations by providing real-time insights into production lines, even in low-light conditions. The ability to grant different levels of access through Active Directory integration has enhanced security and streamlined operations.

WDL also benefits from a more reliable and stable IT network. With fibre connections between buildings and a fully managed network infrastructure, the company can operate smoothly across their entire site. The WiFi calling solution has resolved the issue of no mobile signal, ensuring uninterrupted communication.

PC1’s full management of WDL’s IT environment, from patching to disaster recovery, has provided peace of mind and freed up internal resources. The company’s data is securely backed up, and remote workers are fully supported with cloud backups. By handling the entire IT stack, PC1 ensures that WDL can focus on their core business while remaining compliant and secure.

In summary, PC1’s intelligent CCTV and IT management solution has enhanced WDL’s operational efficiency, security, and business continuity, positioning them well for future growth.

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